Pitfalls of Pump Piping

Oh "Overall Equipment Effectiveness", I've heard about that before! Unfortunately, in many facilities, that's all OEE (Overall Equipment Effectiveness) is to the personnel. Something they heard of, talked about or read about. Many maintenance departments today still do not effectively utilize the OEE tool even though it's widely used among the world class companies.

Contrary to popular opinion, a centrifugal pump is not designed to develop one head at a single capacity as requested by the pump purchaser. In fact a pump is designed and produced to supply a whole range of head-capacity conditions as identified on it’s performance curve. The pump will operate on that curve if it is driven at the particular speed for which the curve is drawn.

Ask for a modern centrifugal pump recommendation from your favorite supplier and chances are he will recommend one of the standard pump designs that conform to either the A.N.S.I., I.S.O. or D.I.N. specifications. On the surface that might seem like a good recommendation, but the fact is that all of these designs will cause you maintenance problems. Refer to the illustration prior to diving into the details of the obvious problems found within these designs.

It's important to find out if material flows are present or not throughout a bulk-processing facility; material cost savings and increased plant efficiency can offset an investment in monitoring. Most bulk solids processors can do this using low-cost acoustic emission-monitoring technology.

For optimum chain drive performance the following points should be considered when looking at chain drive design.

The most common question asked by seal salesmen is "what are you sealing?" This is usually followed by asking about shaft size, product, temperature, speed, stuffing box pressure and any other operating conditions they can think of. The problem with this simplistic approach is that you would have to have a very large data bank of information to reference a particular problem so as to be able to make a sensible seal recommendation. There is a much more logical approach to the problem that we will be discussing in the following paragraphs.

Sizing electric motors correctly for hydraulic power units can save a sizable amount of money over the life of the equipment. If system pressure and flow are constant, motor sizing simply boils down to the standard equation: hp = QP / 1714EM